Panangipatnag na Produkto
Say oxygen et sakey a kritikal a proseso na gas ed modernon panaggawa na asero. Direktan impluensyaan to:
- Say inkapekder na temperatura na hurnoan
- Say inkaepektibo na pangekal na carbon
- Say konsumo na enerhiya ed kada tonelada na asero
- Say inkalapagan ya produksyon
Saray tradisyonal a paraan na pangiter na oksihena a singa say pangiter na likidon oksihena odino pangiter na silindro et lalon ag-epektibo tan magastos parad angkakabaleg iran operasyon na asero.
Say Solusyon Mi
Mandedesinyo tan manggagawa kami na oxygen generation plants ya espisipikon inhinyero parad saray steel mill, ya mamapawala na:
- Tuloytuloy ya 24/7 ya suplay na oksihena
- Independent produksyon na gas ed pasen na planta na asero
- Baleg ya ibawas ed gastos ed panagsaliw na oxygen
- Malet ya pankakasakey ed BF / BOF / EAF ya sistema
Saray sistema mi et adesinyo parad tuloytuloy ya heavy-duty industrial operation, aliwan laboratoryo odino melag ya komersyal ya usar.
Eksperyensya ed Inhenyeriya tan Saray Reperensya ed Global ya Proyekto
Angiter kami na sistema na panagpawala na oxygen parad saray industriya na asero tan metalurhiya ed nanduruman rehyon:
Representative Projects
India -10,000 Nm3/h VPSA Oxygen System
Inkasakey ya aplikasyon na steel plant, tuloytuloy ya BF oxygen enrichment, ya mankikimey manlapu nen ginmapo ya walaan na malet ya output.
Saudi Arabia –High-purity Oxygen System parad EAF Steel Plant
Ginawa parad atagey a temperatura na electric arc furnace tan say oxygen-assisted combustion.
Indonesia –Blast Furnace Oxygen Enrichment System
Uusaren parad pamaaligwas na inkaepektibo na panagpoolan tan pambawas na konsumo na coke.
Vietnam –PSA Oxygen Plant parad Reheating tan Cutting Applications
Kompakton sistema ya onsusuporta ed panagpainit na hurnoan tan proseso na panagputot na asero.
Sarayan sistema et adesinyo, ginawa, tan inkomisyon ed silong na sigpot a responsabilidad na inhinyero kaiba lay:
- Desinyo na proseso
- Panaggawa na kagawaan
- Pangasikaso ed pangipaalagey
- Suporta ed pangikomisyon
- Panagpasal ed operator
Aplikasyon ed Proseso na Panaggawa na Asero
Saray oxygen plants mi et akasakey ed interon steel production chain:
Blast Furnace (BF) Oxygen Enrichment
- Papaaligwasen so inkaepektibo na panagpoolan
- Mamaaligwas ed inkapekder na hurnoan
- Nababawasan so konsumo na coke kada tonelada na bakal
Basic Oxygen Furnace (BOF)
- Mapeles so proseso na decarburization
- Papatikeyan so panaon na siklo na panagpino
- Paaligwasen so inkapuro na asero
Electric Arc Furnace (EAF)
- Susuportaan toy oxy-fuel burners
- Nababawasan so konsumo na kuryente
- Papaaligwasen so kapeles na panagtunaw tan inkaproduktibo
Sistema na Panputot tan Panpainit
- Oxy-fuel flame cutting
- Panag-optimize na panagpainit lamet na hurnoan
- Suporta ed panagpoolan ed atagey a temperatura
Segundaryon Metalurhiya
- Ladle furnace oxygen stirring
- Panangekal na dutak (C, S, P control optimization)
Teknolohiya ed Panggawa na Oksihena
Mangiiter kami na taloran solusyon ya inhinyero depende ed kabaleg na planta tan say istruktura na gastos.
PSA Oxygen Plant (Melag anggad Katamtaman ya Asero)
- Oxygen purity: 90% – 95%
- Kapasidad: 50 – 2,000 Nm3/h
- Panaon na pangigapo: 10-20 minutos
- Operasyon: Sigpot ya automatiko
- Abeba so pinansyal
- Maples ya pangideploy
- Matukoy parad saray proseso na katulongan ya asero
VPSA Oxygen Plant (Medium anggad Angkakabaleg iran Steel Mills)
- Oxygen purity: 93% – 94%
- Kapasidad: 1,000 – 20,000 Nm3/h
- Mas abeba so konsumo na enerhiya no ikompara ed PSA systems
- In-optimize parad tuloytuloy ya produksyon na asero
- Atagey ya enerhiya
- Malaknab ya uusaren ed saray planta na asero
Cryogenic Air Separation Unit (ASU)
- Oxygen purity: anggad 99.6%
- Kapasidad: 5,000 – 100,000+ Nm3/h
- Co-production: Oxygen + Nitrogen + Argon
- Angkakabaleg iran komplikadon asero
- Sankaabebaan ya gastos ed kada Nm3 ya oxygen ed sukat
- Solusyon ed pankasakey na kompleton gas ed industriya
Saray Manunan Teknikal ya Parametro
- Oxygen Capacity: 50 – 100,000 Nm3/h (custom engineered)
- Oxygen Purity:
- PSA: 90% – 95%
- VPSA: 93% – 94%
- ASU: anggad 99.6%
- Output Pressure: 3 – 150 bar (opsyonal ya booster system)
- Dew Point: Mas abeba o mipara ed -60 degree
- Paraan na Operasyon: Tuloytuloy ya 24/7 ya operasyon na industriya
- Sistema na Kontrol: PLC + HMI + Remote monitoring (IoT optional)
Bentaha ed Konsumo na Enerhiya tan Gastos ed Panag-operate
Say panagpawala na oxygen ed pasen et makabawas na gastos ed andukey a panaon no ikompara ed saray paraan na pangiter na oxygen ed paway.
Pangikompara ed Gastos
|
Paraan na Suplay |
Gastos ed Operasyon |
Inkapekder na Suplay |
|
Liquid Oxygen Delivery |
Atagey |
Medyum |
|
Suplay na Silindro |
Atagey a tuloy |
Abeba |
|
Oxygen Plant ed pasen |
Abeba |
Atagey |
ROI Analysis (Typical Steel Plant)
Maslak ed saray steel mill et makakagawa na:
- Payback period: 12-24 bulan depende ed karakel na oxygen consumption tan gastos ed kuryente.
Komposisyon na Sistema
Say kompleton planta na oksihena et kaiba so:
- Sistema na air compressor
- Sistema na panaglinis tan panagpamaga na dagem
- PSA / VPSA / ASU manunan yunit
- Sistema na tangke na oxygen buffer
- Booster compressor (opsyonal)
- PLC automation control system
- Sistema na kagawaan tan panagbantay na kagawaan
Pilosopiya na Desinyo na Inhenyeriya
Saray oxygen system mi et adesinyo base ed saray prinsipyo na industrial continuous-operation:
24/7 ya anggapoy pakaabalaan ya desinyo na operasyon
Redundant safety control logic (N+1 optional configuration)
Malet ya performance na adsorption parad andukey ya -siklo na operasyon
Industrial-grade compressor matching optimization
Say desinyo na abeban pankaukolan ed panagmintina na bilay
Panseguro ed Kalidad tan Estandarte
Amin ya sistema et ginawa unong ed istrikton estandarte na industriya:
- ISO 9001 Quality Management System
- Factory Acceptance Test (FAT) antis ya ipawit
- Site Acceptance Test (SAT) kayari na pangi-install
- Industrial-grade component selection parad tuloytuloy ya operasyon
- Andukey so bilay na desinyo (10-15+ taon)
Suporta ed Inhinyeriya ed Instalasyon tan Sankamundoan
Mangiiter kami na kompleton serbisyo na inhinyeriya parad saray proyekton asero ed biek-taew:
- Proseso na desinyo tan teknikal a konsultasyon
- Layout na planta tan pankasakey na sistema
- Pangasikaso ed pangipaalagey (diad-site odino arawi)
- Say pangikomisyon tan pangipaaligwas ed performance
- Programa ed panagpasal ed operator
- Sistema na suplay na ekstran piyesa
- 24/7 ya teknikal a suporta
FAQ
T: Akin et nepeg ya mangi-install iray steel mill na oxygen plant ed pasen da?
A: Lapud nabawasan toy gastos ed oxygen na anggad 40%-70%, naandi so pandepende ed supply chain, tan napaaligwas toy produksyon.
T: Antoy oxygen purity ya nakaukolan parad panaggaway asero?
A: 90%–95%: BF / auxiliary combustion / cutting
93%–94%: VPSA baleg a produksyon na asero
99%+: Cryogenic ASU parad integrated steel plants
T: Antoy kaslakan ya panaon na ROI?
A: Maslak ed saray planta na asero et makakagamor na ROI ed loob na 12-24 bulan, depende ed konsumo na oxygen tan presyo na kuryente.
T: Kasin say sistema et mantultuloy ya mankimey?
A: On. Amin ya sistema et adesinyo parad 24/7 ya tuloytuloy ya operasyon na industriya ya walay automatikon kontrol.
T: Susuportaan mo kasi so pangipaalagey ed biek-taew?
A: On. Mangiiter kami na suporta ed inhinyeriya ed interon mundo kaiba lay panag-commission tan panagpasal.
Q: Antoy oras na pangiter?
A: PSA/VPSA systems: 60-120 ya agew
ASU systems: 120-240 ya agew
Saray Mainit ya Tag: oxygen plant for steel mills, China oxygen plants for steel mills manufacturers, suppliers, factory


